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TZX series
High-efficiency processing production unit
* TZX series, as a mature double spindle, double turret and double Y axis turning compound center developed by DESUN Company in the early days, has unparalleled high-efficiency production capacity, and can compete with any brand PK in the world in terms of high-efficiency machining, precision and stability! German machine tools are not inferior to these foreign brands. It is our innovative idea to develop high-efficiency and high-precision machine tools from the user's point of view and complete all the clamping at one time.
*TZX series machine is an advanced and high-precision turning compound center in China, which provides a spacious machining area and has unparalleled turning and milling compound machining performance. TRX is one of the outstanding representative works in the series of products launched by DESUN Company!
TZXseries centrifuges have rich configurations, and the specific models are as follows:
- TZX30-470，TZX42-470，TZX52-470，TZX65-470
Machine tool design concept
* TZX machine tool design conforms to ergonomics.
* Bar diameter, standard configuration ∅Φ 30 mm/Φ 42 mm/Φ 52 mm/Φ 65 mm, depending on the spindle size.
* There are two high-power electric spindles in standard configuration, type 42, type 52 is standard configuration, and type 65 is mechanical spindle.
* Two BMT-45 tool towers, with a maximum of 24 tool towers, ensure the number of tools required for complex workpiece processing.
* You can also choose BMT-45-16 cutter tower, which can install up to 32 cutters to ensure the number of cutters required for complex workpiece processing.
* High-speed movement, high-speed response of (45 m) motorized spindle, C-axis graduation of 0.001 mm.
* Two servo power tool towers rotate rapidly and are milled with high rigidity.
* High-quality and high-efficiency back machining can reduce the loss of workpiece precision caused by repeated clamping.
* The two tool towers are processed efficiently at the same time, and the upper and lower tool towers help each other to complete the efficient processing, balancing the cutting workload of the double tool towers.
* The upper turret and the lower turret can turn on the main spindle and the auxiliary spindle respectively, and both the upper turret and the lower turret can become a member of auxiliary turning, thus improving the machining efficiency.
* DESUN Seiki standard is matched with Mitsubishi M80 system of Japan, which supports all ultra-precision turning and milling functions except five axes.
Introduction of TZX Series Development Highlights
* The machine tool adopts double spindles, double C-axes, double turret, double Y-axes and double power, which is powerful and has excellent performance, and the turning and milling compound function is extremely powerful.
* Because of the good stability and rigidity of the machine tool, the tool life is long, for example, the tool life is increased to 38% compared with the early machine tool.
* The diameter of the X-axis lead screw reaches 40 mm. Under long-term high-speed operation, the large-diameter lead screw ensures the precision and service life of the machine tool.
* P-class 35mm roller guide rail is adopted to ensure long-term high-efficiency heavy cutting task.
* TZX42/52 is driven by motorized spindle, which has fast response, low failure rate and easy maintenance.
* Standard configuration of 40Bar high-pressure system ensures that the machine tool can easily deal with deep holes.
* TZX series is equipped with BMT-45-16T turret as standard, which can install up to 32 different cutters. No matter how complex the workpiece is, it can also meet the number of multi-cutters.
* The standard configuration of full-automatic material receiving hand enables the material receiving hand to automatically take it out and put it in the finished product box after the processing task is completed, which is truly unmanned processing.
Machine tool design
TZX series is analyzed by advanced finite element technology. After repeated verification, it achieves high rigidity and lightweight fuselage. This model adopts all roller guides. Compared with the traditional ball guides, the roller guides have the excellent characteristics of smaller elasticity relative to the load. By assembling a large number of roller bodies in the sliding unit, the rigidity can be several times higher than that of the ball guides. Orthogonal Y-axis, using its straight-forward characteristics and high-speed feed, can realize efficient machining, and using the structure with excellent rigidity, can realize the same or even higher machining accuracy as the machining center. As a new type of compound processing machine beyond the scope of turn-milling compound center, it has excellent turn-milling processing ability.
Machine tool design considerations
The high rigidity of the machine tool is the key to determine the later application accuracy of this machine tool. German engineers first consider the application of cast iron when developing the machine tool. The internal structure design of cast iron ensures that the machine tool is not easy to be thermally deformed in the later high-speed machining, and the vibration of the machine tool is also the main reason that affects the product size. In the research and development, engineers fully consider the later application scenarios of the machine tool and try to summarize and pay attention to the unfavorable factors. The excellent performance of TZX series machine tools with high precision and high stability perfectly reflects the German engineers.
Intelligent cooling system
* Electrical cabinet air conditioning, TZX standard full range of electrical cabinet air conditioning, to ensure that electrical appliances and drivers work stably in a constant temperature environment for a long time.
* Cutting fluid air conditioner, TZX series full range standard configuration cutting fluid air conditioner, aimed at cutting fluid constant temperature, so that workpiece processing will not change because of cutting fluid temperature change (Option).
*Electric spindle oil-cooled air conditioner, TZX series full series standard configuration spindle oil-cooled air conditioner, to ensure that the spindle works for a long time, the spindle temperature is kept in a reasonable state, and the spindle precision is improved.
*The hydraulic station is equipped with oil suction (oil outlet) filter and oil return filter as standard. When the machine tool runs for too long, hydraulic oil is circulating, and hydraulic oil is mixed with scrap iron because of normal wear of the machine, the pump of the hydraulic station is well protected by the filter.
* The hydraulic oil pipe is upgraded from the original rubber pipe to galvanized steel pipe to ensure that the oil pipe will not age after many years of machine tools.
* 40Bar high-pressure system can be configured to ensure that the machine tool can easily deal with (Option) when processing deep holes.
Simulation and verification
ESPRIT intelligent programming solution, ESPRIT-CAM software enables you to simulate tool processing on a machine tool through a 1:1 machine tool model in a computer through ESPRIT software before cutting, so as to find tool interference in advance, take measures to avoid machine collision due to tool interference, and reduce the loss caused by maintenance and shutdown of enterprises due to carelessness or ignorance of machine tool performance. ESPRIT software can solve the problem of easy to learn, intelligent generation of machining tool path and quickly calculate complex tool path, reducing errors. Users only need one system to complete the programming of turning-milling compound machining. The operation interface of the software is friendly and easy to learn. Interference prevention simulation function. Machine tool collision prevention function. Comprehensive man-machine dialogue function and intelligent programming.
We recommend to choose a set of such software, which is very necessary for programming multi-axis compound machine tools in production! For the huge loss caused by programming efficiency and programming misoperation, a set of software is worth investing!
Nidec Co.,LTD MP ruler is a strategic partner of DESUN Company, and DESUN Company configures MP synchronous ruler (grating ruler) in the X-axis standard of all its products.
From a highly integrated operating system, it is convenient for customers to useThe whole series adopts Japanese Mitsubishi high-end series -M80Focus on production and control-including future industry 4.0
*High-speed, high-precision contour control function；
*Hydraulic turning, rigid tapping, hydraulic milling and hexagonal turning functions;
*Virtual and development functions, plane collision prevention, real-time mode;
*Tool R angle compensation function, tool wear compensation function;
*Spindle-vice spindle C axis synchronization detection, rotation synchronization detection, docking synchronization detection;
* Multi-channel (3) independent processing function;
*Taper circular processing, non-circular processing function;
*Chamfering and R-angle turning function;
*Internet wireless link remote diagnosis function.
Strengthen lathe function
The functions of milling and multi-axis and multi-system control are greatly strengthened.
In addition, it also improves the on-site maneuverability and can carry out more complex processing simply and efficiently.
Turning machine
Automatic lathe
Vertical lathe
Inverted lathe
Compound processing machine
More complicated processing can be performed simply and efficiently.
It is equipped with rich functions to support high productivity. By supporting high-speed and high-precision control and SSS control, the milling function is enhanced and the multi-axis and multi-system control function is enriched. In addition, it has greatly improved the functions frequently used by field personnel, such as tool correction and workpiece coordinate system compensation, greatly improved the usability of programming, and can easily carry out various more complicated machining.
Milling function
High speed and high precision control /SSS control
Servo spindle motor control
Functions for Large Lathe
Re-tapping and spindle ratio
Real-time adjustment
Large display
Programming of dialogue mode
Multi-system waiting program editing
Dialog mode insertion loop instruction
3D program checking
Multi-axis multi-system control function
Maximum support: 8 systems, 32 axes and 8 spindles.
Loader control with subsystem control
Spindle overlap, multi-spindle synchronization
On-site handling
Workpiece coordinate system compensation
Can simply set the restricted area inspection parameters.
Can switch to a condensed picture
Parameter introduction
